A variety of (multi-diameter and multi-wire color) wires, a variety of wire number tubes (round tubes/flat tubes), a variety of terminals, single or multiple connectors (plastic housings) are on line at the same time. Fully automatic switching of production according to production work orders. It can be produced in batches of a single specification or in groups of multiple specifications. After each group of wires is produced, a label will be printed and attached in real time (indicate the purpose of the cabinet number) to facilitate subsequent cabinet production;
Equipped with UV laser coding machine (optional thermal transfer printing machine) for marking heat shrink tubes. The processing technology of engraving the wire number on the heat shrink tube after heat shrink molding is adopted to ensure that the content of the wire number is visible from the front;
Equipped with multiple sets of crimping units, all terminals can be online at the same time, and all terminal crimping adopts mold-free crimping. Use a servo crimping machine to automatically switch all crimping parameters and monitor the crimping quality in real time; use a three-axis robotic arm + circular vibration automatic feeding end (no direct vibration), and circular vibration glue spraying to avoid damaging the terminal coating ;
Equipped with automatic connector feeding and shousing insertion unit, the connector vibrating plate is automatically loaded, the terminal is automatically positioned and inserted into the housing through a three-axis mechanical arm, and the insertion housing is in place and the pull-out detection is completed simultaneously;
Equipped with pressure management device and optional CCD image detection;
The equipment adopts modular design, assembly line layout, simple operation and convenient maintenance;
The supporting data conversion software can remotely dispatch work orders through the internal network and automatically and quickly convert them into production instructions;
The MES interface is reserved to capture equipment operation and production data in real time (such as total production volume, operating efficiency, defective rate, material usage, downtime, etc.).
Power supply: AC220V 50HZ single phase
Wire length: large wire 80mm~600mm; small wire 50mm~200mm
Stripping length: double ends, 0-15mm
Heat shrinkable tube: round tube or flat tube suitable for wires
Production efficiency: 10~12 sets/minute
Air pressure: 0.5~0.7Mpa
Dimensions (L×W×H): 7000*3500*1800mm
Tube length: fixed one tube length, special lengths of 15mm, 20mm, 25mm, 30mm can be customized
Wire diameter: large wire AWG12~AWG8; small wire AWG26~AWG22; PVC electronic wire and other types of wires
Terminal types: semi-insulated single terminals (OT, UT, IT (tube type)); fully naked single terminals (round or open terminals); elbow or straight terminal aviation pins (all kinds of aviation pins, jack terminal)
Wire number tube identification: laser coding, which can be engraved with various characters, numbers, Chinese characters, etc., can be engraved in double rows, can be engraved on both sides, and can be equipped with a thermal transfer coding machine.
Detection device: Detection of wire presence, presence detection of heat shrink tube, terminal crimping monitoring, Insert housing pullout detection
Note:
The above specifications are for reference only. In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, KINGSING will be happy to provide processing samples of your wires.
Conforms to the relevant CE directives on machine safety and electromagnetic compatibility.