English
This multifunctional dual-end tinning and crimping machine combines the features of two separate systems into one compact solution. It supports dual-end wire twisting with tinning as well as one-end tinning with the other end crimping, giving manufacturers the flexibility to handle diverse production needs without switching equipment.
The dual-functionality design allows operators to choose between two processing modes: complete dual-end tinning for applications requiring soldered connections on both sides, or hybrid processing with tinning on one end and terminal crimping on the other end for versatile wire harness assembly requirements.
This series includes two models to meet different production needs: one model is designed for processing single wires, capable of handling up to 5 wires simultaneously, significantly improving efficiency. The other model is tailored for ribbon cable processing, featuring an integrated wire separation mold that enables automatic two-end splitting of ribbon cables, ensuring precise and consistent alignment during tinning and crimping operations.
| Model | Processing Effect | Description |
|---|---|---|
| KS-W1147S |  | Crimping + Tinning |
 | Both Ends Tinning | |
| KS-W1147P |  | Crimping + Tinning |
 | Both Ends Tinning |
Compared with traditional setups requiring two machines, this all-in-one system saves valuable floor space and lowers investment, offering excellent cost-performance advantages. Its modular design, intuitive operation, and high stability make it the ideal choice for automotive, electronics, and power cable processing lines.
Engineered for versatility, efficiency, and durability, this compact yet powerful solution helps manufacturers maximize productivity while maintaining superior quality standards in both tinning and crimping applications.
| Model | KS-W1147S | KS-W1147P |
| Applicable Wire Types | Single Wire | Flat Ribbon Cable (2-20 pin) |
| Number of Input Wires | 1 - 8 | 1-4 |
| The specific number of input wires is customized based on wire diameter and other factors. | ||
| Production Capacity | 4000-5000 pcs/hour | 800-1000 pcs/hour |
| Functions | 1) Dual-head stripping twisting and tinning 2) Single-end crimping with opposite end tinning | |
| Wire Size Range | AWG 30 to AWG 16 | |
| Cutting Length | 50-820 mm (extendable) | |
| Stripping Length | 0-10 mm | |
| Crimping Force | 2 T (Customizable) | |
| Circle Time | 4-5 seconds | |
| Servo Control System | 7 sets Inovance servo motors | |
| Control Interface | Color touch screen | |
| Program Storage | Maximum 99 files | |
| Detection System | Wire absence, terminal absence, wire knotting, air pressure abnormality | |
| Air Pressure | 0.5-0.8 MPa | |
| Power Supply | AC 220V 50/60Hz (customizable) | |
| Power Consumption | 3000W | |
| Net Weight | 480 kg | |
| Dimensions | 1750 × 1220 × 1550 mm | |
| Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, customized solutions available upon request | |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
