This is a fully automatic crinping and inserting machine for insulating sheath and heat-shrinkable tube. Automatic feeding, heat-shrinkable tubing mounted on a coil can be cut to a fixed length. After cutting and stripping, put the sheath and heat-shrinkable tube on the wire first, and automatically push the insulating sheath and heat-shrinkable tube onto the terminal after the crimping of the terminal is completed. The automatic heating device will automatically heat and shrink the heat shrinkable tube in place.
The whole machine adopts the concept of modular and flexible design. One machine can easily process a variety of different products. Each functional module can be opened or closed freely in the program. For example, the function of inserting the sheath and inserting the heat shrinkable tube can be turned off.When replacing terminals and insulating sleeves, it is only necessary to replace the corresponding crimping dies, vibrating plate feeding system and corresponding inserting sleeve jigs. The use of the machine is flexible. After the current product is produced, it will not cause idle waste of the machine, and it can be easily switched to produce other products.
Both the wire cutting and stripping and translation mechanism are driven by high-precision servo motors, and the cutting blade adopts a positive and negative screw structure, with high stripping precision. This machine uses a translation mechanism to replace the traditional rotation mechanism. The wire is always kept straight during the processing process, and the positioning is accurate, which effectively solves the instability problem caused by the bending of the wire, and can easily handle various high-standard wire processing.
The crimping machine is integrally formed of ductile iron. The whole machine has strong rigidity and stable crimping height. It can be equipped with a crimping force monitor to monitor the crimping curve changes of each crimping process in real time. When the crimping force is abnormal, it can automatically alarm and stop. In addition, a visual inspection system can also be selected to inspect the appearance and size after crimping to ensure product quality. The standard crimping machine is driven by a variable frequency motor, and a servo crimping machine can also be selected.
Color touch screen operation interface, parameter setting is intuitive and easy to understand, the program memory function can save the processing parameters of different products in the database, when switching products, you can call out the corresponding processing parameters with one key, saving debugging time. In addition, it can also be equipped with a computer industrial control system that supports MES connection, with a built-in network interface, which can be connected to the MES system through a local area network, to realize remote reading or setting of parameters, remote production tasks and other functions.
Applicable wire diameter: AWG24~14 (0.2~2.5mm2)
Cutting length: 80~3000mm (can be customized)
Stripping length: ≤10mm (can be customized)
Cutting accuracy: ±(0.5+L*2‰) L=cutting length
Positioning accuracy of heat shrink tube: ±0.5mm
Crimping force: 2T (3T models can be customized)
Crimping stroke: 30mm (40mm stroke model can be customized)
Applicable terminals: cross-feed terminals, direct-feed terminals, flag-shaped terminals, etc.
Production efficiency: 1500~1800 pieces/hour (double-ended insert sheath)
Air pressure requirement: 0.5~0.8Mpa
Power Rating: 2300W
Power Supply: 220V 50/60Hz (110V can be customized)
Net weight: ≈500kg
Dimensions: 1800*800*1860mm
Optional configuration: long wire conveyor belt, safety shield, terminal crimping monitor, visual inspection system, servo terminal machine, computer industrial control system
Note:
The above specifications are for reference only. In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, KINGSING will be happy to provide processing samples of your wires.
Conforms to the relevant CE directives on machine safety and electromagnetic compatibility.