This fully automated wire processing system integrates multiple functions including wire feeding, cutting, stripping, twisting, tinning, and terminal crimping into a single streamlined operation. Designed for industrial cable assembly applications, it handles various reel-mounted horizontal feed terminals and direct feed terminals with precision and efficiency.
The machine features a tension-free automatic wire feeding mechanism that maintains wires in a slack state, ensuring accurate and stable feeding performance. With high-precision servo motor drives for all main moving components and premium SMC brand cylinders, the system delivers exceptional reliability and consistent processing quality.

Equipped with advanced monitoring systems including real-time pressure monitoring and German Basler CCD visual inspection, the machine ensures each terminal crimping process meets quality standards. The integrated Windows-based industrial control system provides intuitive parameter setting and supports network connectivity for MES system integration and remote operation capabilities.
Built with modular flexible design principles, this versatile machine can process multiple product types by enabling or disabling specific functions in the program. The tinning function can be deactivated to operate as a standard automatic terminal machine, while quick die changes facilitate smooth transitions between different terminal types.
Applicable Wire Size | AWG30~14 (0.05~2.5mm²) |
Cutting Length | 35~9999mm (customizable) |
Stripping Length | ≤15mm (customizable) |
Cutting Accuracy | ±(0.5+L*2‰)mm L=cutting length |
Feeding Speed | 3m/s |
Maximum Pressure | 2T |
Crimping Stroke | 30mm (40mm stroke model customizable) |
Applicable Terminals | Cross-feed terminals, direct-feed terminals, flag-shaped terminals |
Detection Systems | Crimping force monitoring, CCD visual detection |
Operation Interface | Computer industrial control system (Windows) |
Air Pressure | 0.5~0.8Mpa |
Rated Power | 3500W |
Working Voltage | 220V 50/60Hz (customizable) |
Net Weight | 550kg |
Dimensions | 1480×950×1780mm |
Optional Configuration | conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop) |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.